A long time ago I asked some questions about shavehorses in general and was planning to make one suitable to keep outdoors.
This week I finally got around to building one. I bought the lumber months ago and when I brought it home I realized it was so wet with preservative it would twist up in no time, so I clamped them all together and let them dry for months. It's super simple, made out of PT 2x4s, deck screws, and a fence hinge. I think I put about $25 into this overall, half of that was for the galvanized hinge.
First I made the base. I just cut the studs with a miter saw, then planed the top a bit so that the top face was 90 degrees to the sides - I did this so I could have a flat reference so I could drill the pivot holes straight so that the arms wouldn't be all crooked and retarded.
Then added the vise parts. I made it with adjustibility in mind because I had no idea what ergos I would prefer since I never even used or seen a shaving horse in person. All I had to go on were pictures on the internet.
I turned the hinge pin on a lathe out of bodark which is a super duper durable and weatherproof wood.
Made a seat out of scraps. Its a friction fit but can be moved down between the studs with some persuasion. While in use my fat ass keeps it in place and doesn't move at all.
Finished.
The draw knife is a "James Swan Co" draw knife I found in a swap meet. I bought it because it was easy to see that the blade was laminated with the cutting edge forge welded behind soft steel like a Japanese chisel. It's some sort of superior quality for a vintage blade.
The shave horse gorilla grips the workpiece even though it only has 1:1 mechanical advantage. I was concerned I would need to move the pivot closer to the workpiece but that proved unnecessary.
looks great, the seat is a nice touch
>>858858
That looks really sweet. Nicely done. I'll have to build one myself when I have the space.
Though I'd never use one nor desired one I can say it looks great. Nice work anon and I hope you enjoy it.