Try as I might, I cannot get this cylinder to go back in. I just put new seals on it and nothing has worked (WD-40, taping the seals, brute force).
Customer needs it by the end of the day and it looks like it could take longer than that, and probably damage the seals in the process.
Here's hoping there's some magic /diy/ trick that works every time.
By the way, this is my first solo cylinder repair so I only know *some* of the hydraulic jargon. Thanks!
>>1187159
rotate
>>1187160
I knew I forgot something
I would put a small chamfer in the inside end of the cylinder with a deburring tool or similar. The chamfer won't affect seal because it won't extend to the seal but it will "break" the sharp edge that's holding you back.
You can often use a worm drive hose clamp (sometimes with some shim stock to assist) to compress seals and piston rings.
If you do a lot of cylinders an automotive piston ring compressor is cheap and gets the job done.
I like this style
http://www.northerntool.com/images/product/2000x2000/205/205106_2000x2000.jpg
but these work too.
http://www.justoffbase.co.uk/VS155-V2_2.jpg
Hose clamp on small motorcycle piston:
http://i300.photobucket.com/albums/nn27/andr01dm/Big%20Bore/FATC_biggin_050.jpg
>>1187161
Was this the shocking conclusion?
>>1187159
spit on it, thats what i do when i try to put my cylinder in your girl and it wont fit in.
>>1187159
An idea is to warm the tube side (not too much regarding the rubber seals) maybe that helps
>>1187159
Cool it down with liquid co2